Why Are Embroidered T-Shirts So Expensive?

Table of Contents

 

• What craftsmanship goes into embroidered T-shirts?
• Are embroidery materials more expensive than prints?
• Does embroidery take more production time?
• Why do brands choose embroidery despite the cost?

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What craftsmanship goes into embroidered T-shirts?

 

Manual Skill or Machine Setup

Unlike straightforward screen printing, embroidery necessitates either skilled manual stitching or programming for embroidery machines—both processes requiring time and precision.

 

Design Digitization

Embroidery requires digitizing your artwork into stitch paths, which is a highly technical step that impacts thread density, angle, and final appearance.

 

Thread Count & Detail

Higher detail designs mean more stitches per inch, leading to longer production time and more thread usage.

 

Craftsmanship Element	Embroidery	Screen Print
Design Preparation	Digitization Required	Vector Image
Execution Time	5–20 mins per shirt	Quick transfer
Skill Level	Advanced (machine/hand)	Basic

 

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Are embroidery materials more expensive than prints?

 

Thread vs. Ink

Depending on the complexity, embroidery can take anywhere from 5 to 20 minutes per piece. In contrast, screen printing only takes seconds once the setup is complete.

 

Stabilizers and Backing

To prevent puckering and ensure durability, embroidered designs require stabilizers, which add to material costs and labor.

 

Machine Maintenance

Embroidery machines undergo higher wear due to thread tension and needle impact, increasing upkeep costs compared to printing presses.

 

Material	Cost in Embroidery	Cost in Printing
Main Media	Thread ($0.10–$0.50/thread)	Ink ($0.01–$0.05/print)
Stabilizer	Required	Not Needed
Support Equipment	Special Hoops, Needles	Standard Screens

 

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Does embroidery take more production time?

 

Stitch Time Per Shirt

Depending on complexity, embroidery can take 5 to 20 minutes per piece. In comparison, screen printing takes seconds once the setup is complete.

 

Machine Setup and Switching

Embroidery requires changing threads for each color and adjusting tension, which delays production for multicolor logos.

 

Smaller Batch Limits

Because embroidery is slower and more costly, it’s not always suited for high-volume, low-margin T-shirt production.

 

Production Factor	Embroidery	Screen Printing
Avg. Time per Tee	10–15 min	1–2 min
Color Setup	Thread Change Needed	Separate Screens
Batch Suitability	Small–Medium	Medium–Large

At Bless Denim, we provide low-MOQ embroidery services ideal for personalized streetwear, corporate branding, and detail-driven designs.

 

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Why do brands choose embroidery despite the cost?

Perceived Luxury

Embroidery feels premium—thanks to its 3D texture, thread sheen, and durability. It gives garments a more refined, professional look.

 

Durability Over Time

Unlike prints that may crack or fade, embroidery is resistant to washing and friction, making it suitable for uniforms, branded apparel, and high-end fashion.

 

Custom Branding Identity

Luxury brands and startups alike use embroidery to build visual identity with logos, slogans, or monograms that elevate product positioning^[2].

 

Brand Benefit	Embroidery Advantage	Impact
Visual Quality	Texture + Shine	Premium Appearance
Longevity	Doesn’t Crack or Peel	High Wear Resistance
Perceived Value	Luxury Impression	Higher Price Point

 

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Conclusion

Embroidered T-shirts command a higher price for a good reason. The blend of exquisite craftsmanship, elevated material costs, extended production times, and enduring brand value justifies the premium pricing.

At Bless Denim, we help brands, creators, and businesses produce embroidered T-shirts that stand out. From logo digitization to multi-thread production, we offer low MOQ and custom options tailored to your project. Get in touch to bring your embroidered vision to life.

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References

1. Made How: Embroidery Production Process
2. BoF: Why Luxury Still Relies on Embroidery